Fore Innovations Compact Dual Fuel Pump Module (54-801) - 1999-2004 Ford Lightning
The Fore Innovations Compact Dual Fuel Pump Module is a high-performance in-tank fuel pump solution for 1999-2004 Ford Lightning applications, capable of supporting up to 800 RWHP depending on the selected pumps and application. The compact module can accept two 39mm fuel pumps or one 39/50mm frame pump combined with one 39mm pump.
The module is CNC machined from aluminum and finished in black anodizing, with stainless steel and brass bare hardware and Viton O-rings. Fore's hermetic wire seal provides a sealed electrical pass-through, while Viton-sealed pump outlet cartridges with internal stainless snap rings eliminate the need for internal fuel hose and clamps.
Fuel Pump Control
When used with Fore's FC3 controller, one pump can operate full time to help reduce fuel heat and noise while the second pump activates from a trigger signal supplied by a boost controller, aftermarket engine management system, or pressure switch. Both pumps can also be operated full time.
Fore recommends using a reliable, cooler-running lower-performance pump as the primary full-time pump, with a higher-performance pump in the secondary position when the application allows.
Specifications
- Supports up to 800 RWHP depending on fuel pump selection and application
- Feed port: -10 O-ring, 7/8-14 threads
- Return port: -8 O-ring, 3/4-16 threads
- Fuel compatibility: gasoline, race gas, ethanol, and methanol, limited by selected fuel pump compatibility
- Pump power and ground: 12 AWG
- Two pairs of 12-gauge power wires for maximum pump performance
- Accepts two 39mm fuel pumps
- Can accept one 39/50mm frame pump and one 39mm pump
- Retains OE fuel level sender
- CNC-machined aluminum construction
- Black anodized finish
- Stainless steel and brass bare hardware
- Viton O-rings
- Viton O-ring pump seals eliminate internal fuel hose and associated hose failures
- Hermetic wire seal helps eliminate the possibility of fuel smells and leaks through the electrical pass-through
Included Components
- Compact dual fuel pump module
- Two fuel pumps selected under the available options
- Fuel pump pre-filters
Note: This module is not available without fuel pumps.
Fuel System Requirements
This fuel pump module requires substantial supporting fuel system upgrades and is not a complete fuel system by itself. Aftermarket fuel lines, upgraded filtration, and an external fuel pressure regulator are required. See Fore Innovations complete fuel systems when a comprehensive fuel system solution is needed.
Contact us for application assistance and the latest installation information.
Fitment
- 1999 Ford F-150 Lightning
- 2000 Ford F-150 Lightning
- 2001 Ford F-150 Lightning
- 2002 Ford F-150 Lightning
- 2003 Ford F-150 Lightning
- 2004 Ford F-150 Lightning
- 1999 Ford F-150 Short Bed
- 2000 Ford F-150 Short Bed
- 2001 Ford F-150 Short Bed
- 2002 Ford F-150 Short Bed
- 2003 Ford F-150 Short Bed
Note: Some modification may be required for 1999-2003 Ford F-150 Short Bed applications.
Available Options and Upgrades
Electrical Options
- None: Base module configuration with approximately 6"""" of fuel pump power wire extending from the hermetic seal.
- FC2 Controller with 6-Gauge Wiring: Operates both pumps simultaneously using factory control. Best for two smaller street-duty pumps or two large pumps in track applications where increased fuel heat is less of a concern. Can control secondary pumps on a triple-pump module when a small primary pump is powered by the OEM harness. Includes 14' of 6 AWG power wire, 100-amp fuse, 3' ground wire, 7' 12 AWG pump leads, and sealed Delphi connector.
- FC3 Staged Controller with 4-Gauge Wiring: Independently controls the secondary pump(s) from the primary pump using factory control plus a secondary trigger. Recommended for two or three large pumps in street applications to help minimize fuel heat. Includes 14' of 4 AWG power wire, 100-amp fuse, 3' ground wire, 7' 12 AWG pump leads, and sealed Delphi connector.
- Delphi Connector / Pigtail Only: Includes a sealed Delphi connector and 7' of 12 AWG pump leads. Installer is responsible for supplying and properly configuring the required fuses and relays.
Additional System Options
- Honeywell Pressure Switch for FC3: 1/8"""" NPT male pressure switch designed for installation in the intake manifold. Must receive both boost and vacuum signals.
Fuel Pump Warranty:
We take great pride in our product line since we design, machine, assemble, and package our products entirely in house. We guarantee our products to be free of defects in materials and workmanship to the original purchaser. Due to the highly technical nature of our products, we recommend only experienced and competent individuals and shops install our products and systems.
We cannot accept returns on injectors or pumps that have been in contact with fuel.
Fore Innovations, LLC does not warranty any product that have been damaged or rendered defective as a result of accident, misuse, or abuse. Additionally, Fore Innovations is not responsible for special, incidental, or consequential damages or costs incurred due to the installation, use, or misuse of our products.
We will gladly refund any parts that are received in new resalable condition and accompanied with a Return Authorization Number to the original purchaser. Fore Innovations will not be responsible for any items sent to us without a Return Authorization Number.
TI Automotive (and Walbro) fuel pumps are sold only with TI Automotive’s warranty. Currently, TI Automotive does not have a warranty on their high performance parts. For more information:
CA Residents: WARNING: Cancer and Reproductive Harm www.P65Warnings.ca.gov
