ProCharger Air-to-Air Intercooler - Same Side Inlet/Outlet - 3.5 Inch - 1300 HP - AI045A-002
Extreme-Duty Same Side Air-to-Air Intercooler for 1,300 HP Forced Induction Builds
The ProCharger AI045A-002 Air-to-Air Intercooler is engineered for serious custom supercharger and turbocharger applications that demand exceptional cooling performance while utilizing a same side inlet and outlet configuration. Equipped with large 3.5-inch inlet and outlet connections, this intercooler is designed to support applications producing up to 1,300 horsepower, making it an outstanding solution for high-horsepower street cars, drag racing builds, and dedicated competition vehicles. :contentReference[oaicite:0]{index=0}
Constructed with a rugged bar-and-plate core and durable sheet metal end tanks, the AI045A-002 efficiently removes heat from compressed intake air before it enters the engine. Cooler, denser intake air helps improve horsepower consistency, reduce heat soak, and enhance engine reliability during sustained high-boost operation.
Same Side Configuration with Maximum Cooling Capacity
The same side inlet and outlet layout simplifies charge pipe routing by keeping both connections on the same side of the intercooler, making fabrication easier for many custom engine bay layouts. Combined with its 27-inch wide by 15-inch tall core and substantial 4.5-inch core thickness, the AI045A-002 delivers outstanding heat rejection for demanding four-digit horsepower combinations. :contentReference[oaicite:1]{index=1}
Whether you're fabricating a custom ProCharger installation or building a high-output turbocharged combination, this intercooler provides the airflow capacity and thermal efficiency needed to maximize performance under extreme boost conditions.
Features
- Designed for custom supercharger and turbocharger applications
- Supports up to approximately 1,300 horsepower
- Heavy-duty bar-and-plate intercooler core
- Durable sheet metal end tanks
- Same side inlet and outlet configuration
- Oversized 3.5-inch inlet and outlet connections
- Large 27-inch core with 4.5-inch thickness for exceptional cooling capacity
- Helps reduce intake air temperatures for improved horsepower consistency and engine reliability
Quick Specs
- Part Number: AI045A-002
- Manufacturer: ProCharger
- Product Type: Air-to-Air Intercooler
- Core Construction: Bar-and-Plate
- End Tank Construction: Sheet Metal
- Inlet/Outlet Location: Same Side
- Inlet/Outlet Diameter: 3.5 inches
- Maximum Horsepower: 1,300 HP
- Core Width: 27 inches
- Core Height: 15 inches
- Core Depth: 4.5 inches
- Application: Universal custom forced induction applications
Why Choose the AI045A-002?
When your build reaches four-digit horsepower, intercooler performance becomes critical. The AI045A-002 combines ProCharger's proven bar-and-plate construction with oversized 3.5-inch inlet and outlet connections and a massive 4.5-inch thick core to maximize airflow while providing exceptional heat rejection. The result is cooler intake temperatures, reduced heat soak, and more consistent performance during repeated high-boost runs.
FAQs
Is this intercooler vehicle specific?
No. The AI045A-002 is a universal air-to-air intercooler intended for custom fabrication and forced induction applications.
Why choose a 4.5-inch thick intercooler core?
The thicker core provides increased cooling surface area and greater heat rejection capacity, making it ideal for high-boost applications producing up to 1,300 horsepower.
Why Buy from Beefcake Racing?
At Beefcake Racing, we specialize in ProCharger systems, custom forced induction builds, and high-performance components. Whether you're building a high-powered street machine or an all-out race car, our experienced team can help you select the right intercooler and supporting hardware for your combination.
Questions about compatibility or your build? Contact our experienced team:
Email: sales@beefcakeracing.com
Phone: 1-855-827-7223
CA Residents: WARNING: Cancer and Reproductive Harm www.P65Warnings.ca.gov
