ProCharger Air-to-Air Intercooler - Same Side Inlet/Outlet - 3.5 Inch - 1050 HP - AI003A-006
High-Flow Same Side Air-to-Air Intercooler for 1,050 HP Forced Induction Builds
The ProCharger AI003A-006 Air-to-Air Intercooler is engineered for custom supercharger and turbocharger applications that require exceptional cooling performance while utilizing a same side inlet and outlet configuration. Equipped with large 3.5-inch inlet and outlet connections, this intercooler is designed to support applications producing up to 1,050 horsepower, making it an outstanding solution for serious street, drag racing, road race, and custom fabrication projects. :contentReference[oaicite:0]{index=0}
Built around a rugged bar-and-plate core with durable sheet metal end tanks, the AI003A-006 efficiently removes heat from compressed intake air before it reaches the engine. Cooler, denser intake air helps improve horsepower consistency, reduce heat soak, and enhance engine reliability during repeated high-boost operation.
Same Side Configuration with Increased Airflow Capacity
The same side inlet and outlet layout simplifies charge pipe routing by keeping both connections on one side of the intercooler, making fabrication easier for many custom engine bay layouts. Its large 27-inch wide by 15-inch tall core combined with oversized 3.5-inch inlet and outlet connections provides outstanding airflow and cooling efficiency for demanding four-digit horsepower applications. :contentReference[oaicite:1]{index=1}
Whether you're fabricating a custom ProCharger installation or building a high-output turbocharged combination, the AI003A-006 delivers the airflow and thermal performance needed to support serious horsepower goals.
Features
- Designed for custom supercharger and turbocharger applications
- Supports up to approximately 1,050 horsepower
- Heavy-duty bar-and-plate intercooler core
- Durable sheet metal end tanks
- Same side inlet and outlet configuration
- Oversized 3.5-inch inlet and outlet connections
- Large 27-inch core provides exceptional cooling efficiency
- Helps reduce intake air temperatures for improved horsepower consistency and engine reliability
Quick Specs
- Part Number: AI003A-006
- Manufacturer: ProCharger
- Product Type: Air-to-Air Intercooler
- Core Construction: Bar-and-Plate
- End Tank Construction: Sheet Metal
- Inlet/Outlet Location: Same Side
- Inlet/Outlet Diameter: 3.5 inches
- Maximum Horsepower: 1,050 HP
- Core Width: 27 inches
- Core Height: 15 inches
- Core Depth: 3 inches
- Application: Universal custom forced induction applications
Why Choose the AI003A-006?
The AI003A-006 is built for high-horsepower combinations that require both increased airflow and a same side plumbing layout. Its larger 3.5-inch connections help support higher air volume, while the large bar-and-plate core provides excellent heat rejection for more consistent power, reduced heat soak, and dependable performance under demanding boost conditions.
FAQs
Is this intercooler vehicle specific?
No. The AI003A-006 is a universal air-to-air intercooler intended for custom fabrication and forced induction applications.
Why does this intercooler use 3.5-inch inlet and outlet connections?
The larger 3.5-inch connections increase airflow capacity and reduce restriction, making this intercooler an excellent choice for high-horsepower supercharged and turbocharged applications.
Why Buy from Beefcake Racing?
At Beefcake Racing, we specialize in ProCharger systems, custom forced induction builds, and high-performance components. Whether you're building a high-powered street machine or an all-out race car, our experienced team can help you choose the right intercooler and supporting hardware for your application.
Questions about compatibility or your build? Contact our experienced team:
Email: sales@beefcakeracing.com
Phone: 1-855-827-7223
CA Residents: WARNING: Cancer and Reproductive Harm www.P65Warnings.ca.gov

