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Thermal R&D Exhaust

Thermal R&D – Performance Exhaust Built for Ford, Jeep, GM Applications 

At Beefcake Racing, we’re proud to be an authorized dealer of Thermal R&D Exhaust systems—engineered for maximum horsepower, aggressive sound, and unmatched build quality. Whether you drive a Ford Mustang, F-150, Explorer ST, Maverick, Jeep Wrangler, or Bronco, Thermal R&D delivers an exhaust that transforms your driving experience. 

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Each system is dyno-proven, designed for drone-free cruising, and handcrafted in the USA with high-grade stainless steel for lasting performance. From daily drivers to boosted builds, Thermal R&D offers a solution that balances tone, power, and precision.

 

Scroll down to find the perfect exhaust system for your Mustang, F-150, Explorer, Maverick, Jeep, or other application.

Why Choose Thermal R&D Exhaust?

  • Dyno-Proven Gains – Engineered for horsepower and torque across the RPM band.

  • Premium Stainless Steel – Mandrel-bent, TIG-welded construction built to last.

  • Aggressive Yet Refined Sound – Deep exhaust note without unwanted cabin drone.

  • Application-Specific Fitment – Precision designed for Ford & Jeep platforms.

  • Made in the USA – Handcrafted quality backed by performance testing.

Popular Applications

Thermal R&D Mustang Exhaust

Unleash the iconic V8 growl or maximize flow on your EcoBoost with Thermal R&D’s Mustang systems. Available for S550, S650, and earlier Mustang models, with options for naturally aspirated or supercharged builds. Give your Coyote Mustang a deep muscle car sound!

Thermal R&D F-150 Exhaust

From workhorse to street truck, Thermal R&D F-150 exhausts deliver power, towing confidence, and a bold sound. Perfect for 5.0L Coyote and EcoBoost F-150s from 2015–2025. Fitment for Single Cab, Super Cab and Super Crew.

Thermal R&D Explorer ST Exhaust

Give your Ford Explorer ST the performance tone it deserves. Thermal R&D’s exhaust enhances both everyday driving and spirited runs with drone-free engineering. Your Ecoboost Explorer never sounded this good! 

Thermal R&D Maverick Exhaust

For the Ford Maverick, Thermal R&D offers lightweight, free-flowing systems that wake up your compact truck without overwhelming daily comfort. Durable for a daily driver while giving your Ecoboost mini truck a solid sound upgrade.

Thermal R&D Jeep & Bronco Exhaust

Off-road performance meets refined sound. Perfect for Jeep Wrangler JL/JT Gladiator and Ford Bronco, these systems provide trail clearance, rugged durability, and an aggressive edge. Designed specifically for heavy duty off-road driving conditions.

 

Why Buy from Beefcake Racing?

  • Authorized Thermal R&D Dealer – Direct access to the full catalog.

  • Expert Support – Our performance specialists help match the right system to your build.

  • Fast Shipping Nationwide – Get your exhaust upgrade delivered quickly.

  • Trusted Performance Source – The same parts we use on our shop builds.

Browse our full selection of Thermal R&D Exhaust systems below. Whether you own a Mustang, F-150, Explorer, Maverick, Jeep, or Bronco, Beefcake Racing has the perfect performance exhaust to transform your ride.